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TSXP57353AM由于生产上使用氢气的不均匀性,用气量是在动态变化的,有时需要同时运行数台氢压缩机供气,而有时连一台氢压缩机产的气都用不完,但氢压缩机仍在全速运行。氢压缩机在出厂时都配套有排气压力调节装置,储气罐内的氢气压力超过设定压力时,压缩机进气管上蝶阀自动关闭,压缩机进入空转卸荷状态。当储气罐内氢气低于设定的压力时,压缩机进气管上蝶阀自动开启,压缩机又进入满载工作状态。设定值有一滞环,例如设定储气罐内的氢气压力为0.815MPa,滞环为0.045MPa,这种调节方式,供气压力的变化范围就是0.045MPa。满载时,空压机的工作电流接近电动机额定电流;空转卸荷时,空压机的工作电流约为电动机额定电流的50%。这部分电流不是做有用功,而是机械在额定转速下的空转损耗。虽然这种调节装置也能调节压力,但压力的调节精度低,压力波动大;压缩机总是在额定转速下工作,机械磨损大,电耗高。
压缩机节能原理
根据空气压缩理论,压缩机的轴功率PZ(kW)、排气量QD(m3/min)和轴转速n(r/min)符合下列公式:
公式中:
Mr—压缩机输入的平均扭矩N/m, K—与气缸容积、压力、温度和泄露有关的系数
n2—调节后的压缩机转速,r/min, V—气缸容积,m3
根据上述理论分析,在压缩机的气缸容积不能改变的条件下,只有调节压缩机的转速能改变排气量;压缩机是恒转矩负载,压缩机轴功率与转速成正比变化;在压缩机总排气量大于供气量时,通过降低压缩机转速调节供气压力,是达到压缩机经济运行的有效方法。
TSXP57353AM
TSXP57353AM
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